Due to an increase in market demand for stylish, semi-rigid, EVA cases and other protective accessory products, Polo Custom Products acquired the additional capability of custom thermoforming of fabrics and foam. Polo manufactures a wide variety of thermoformed products such as carrying cases, holsters, pouches, pad assemblies, and compartment liners and dividers.

Thermoforming is a method of processing flat material such as polyester or nylon into a finished 3-dimensional shape. The process begins with fabric laminated to one or both sides of foam. The laminate is then placed in a 2-piece mold to form the necessary shape. Heat and pressure are applied, permanently molding the laminate into the desired semi-rigid product.

There are many advantages to thermoforming. Thermoformed products offer functional protection with the luxurious look of fabric.

• Protection - Thermoformed products are semi-rigid. They can help protect your products from impact, dust, sun, moisture, and other environmental factors.
• Attractive Style - Thermoformed products have a smooth, contoured, wrinkle-free look. Stylish hardware and artwork can be added for styling and additional visual appeal.
• Custom Fit - Thermoformed products can be molded into exact shapes desired for your components. Also, die cut foam or molded plastic inserts can be added for extra protection of instruments. Dedicated instrument cavities can also be formed into the product.
• Light Weight - Thermoformed products are easily transported.
• Lower Tooling Cost - In most applications, thermoformed product tooling is less expensive than blow molded or injection molded tooling.