Polo Custom Products
Impulse Sealing
Choosing the Right Sealing Method
When it comes to sealing and bonding materials, there are several techniques to choose from. Each method has its own unique advantages and applications, making it essential to understand how they differ. Working with the Polo experts to choose the right method not only ensures the integrity and durability of the final product but also impacts production efficiency and cost-effectiveness.
Having a team like Polo on your side ensures you understand the unique characteristics and benefits of each sealing method. Our expertise is crucial for aligning your project’s specific needs with the most effective sealing solution, leading to a successful outcome.
Polo’s Sealing Capabilities
Polo provides a wide range of sealing techniques, expertly chosen to match the unique requirements of your project. Heat Sealing, Hot Air Welding, Ultrasonic Sealing and RF welding are methods that Polo offers. Each method has its distinct advantages that can fast track the trajectory of your products manufacturability.
Check out our Sealing Capabilities here!
Polo’s Impulse Sealing Capabilities
Polo’s Impulse welding is quick, energy-efficient, and suitable for smaller products. This process bonds the material instantly and it’s done, which uses very little energy. You have the option to use a vast array of materials for this process, such as polypropylene, polyethylene, foils, mylars, and even Tyvek and non-woven.
Some advantages of Impulse Sealing:
- High-Quality Seals
- Versatile
- Efficient
- Low Energy
- Low Maintenance
- Reduces Material Waste
Click below for any sealing needs you have!
The Polo Difference
What sets Polo apart is our ability to offer a wide range of sealing methods all under one roof. Whether it’s RF Welding, Ultrasonic Sealing, or any other sealing technique we offer, customers and prospects can witness firsthand our full spectrum of sealing technologies in action. This unique capability ensures we provide the best solution tailored to your production needs, regardless of volume.
How can Polo Help You?
Polo offers comprehensive, cutting-edge sealing opportunities. We are always working towards continuous improvement and adapting processes as needed when customers bring us new and exciting challenges. Our commitment to precision, innovation, and quality is evident in all our products. We’re fully compliant with ISO 9001:2015, ISO 13485:2016, and other quality standards and are dedicated to being your one stop shop for any innovative needs.
Please contact us with any questions or to request a quote!
Frequently Asked Questions
What types of materials can be sealed using impulse sealing?
Impulse sealing is ideal for thermoplastic-coated fabrics, films and molded components made from PVC, PU, PE, EVA,TPU, and laminates used in product packaging.
What are the benefits of impulse sealing over other sealing methods?
Impulse sealing is energy-efficient and produces consistent seals without continuous heat, reducing risk of material burn or distortion. It’s perfect for precision sealing applications. Tooling can be customized beyond the traditional straight, flat band typically found in most impulse welded products.
Can impulse-sealed products be customized with logos or specific designs?
Yes. Impulse sealing can be integrated into custom designs and combined with printed branding, labeling, or other functional features.
Which industries typically use impulse-sealed products?
Impulse sealing is common in medical, electronics, consumer goods, and industrial product protection.
What is the maximum thickness of materials that can be impulse sealed?
Up to 0.030 inch thick for most thermoplastic films, depending on the material and weld configuration. We are open to weld testing any specific materials at the customer’s request.
Are there any environmental considerations in your impulse sealing process?
Impulse sealing uses minimal energy and liquid adhesives or solvents, resulting in an efficient, low-emission process that supports sustainable manufacturing.