• Design. Engineer. Manufacture.
What We Do

Film & Fabric Thermoforming Services

Polo Custom Products provides thermoforming solutions for OEMs. Thermoforming, also known as EVA thermoforming, of flexible fabrics, film and foam is used to manufacture custom products that are stylish yet offer a superior level of protection for portable equipment. Custom applications include AED & defibrillator carrying cases, weapons or instrument holsters, shoulder and lumbar support pad assemblies, device pouches, compartment liners, dividers or auto interiors, and custom motorcycle saddlebags.


Thermoforming Solutions for OEMs

Polo Custom Product is one of the very few contract manufacturers that have both domestic and import capabilities for custom thermoformed products. Thermoforming adds extra protection to your sensitive instruments. Because thermoformed products are semi-rigid, they help protect your products from impact, dust, sun, moisture, and other environmental factors much better than flexible, sewn products. EVA thermoformed products have a smooth, contoured, wrinkle-free look.

Polo Custom Products can be molded into exact shapes desired for your components. Also, die cut foam or molded plastic inserts can be added for extra protection of instruments. Dedicated instrument cavities can also be formed into the product. Thermoformed products are lighter weight for easy transport and in most custom equipment cases, tooling cost is less expensive than blow molded or injection molded tooling.

Polo Custom Products acquired Foam Following Function, a company that filed the original patent for this manufacturing process. Our engineering and product development experience is unsurpassed by other thermoformed product manufacturers worldwide. Because Polo Custom Products has domestic thermoforming capabilities, we are able to build and deliver prototypes faster as well as accommodate lower volume production runs compared to a broker or overseas direct manufacturer. If your product needs a superior level of protection, and a cost effective solution, let Polo Custom Products design and manufacture a product that is right for you.

Call us today at 888-827-2476 to start your fabric, film & foam thermoforming project.

What We Do

Custom Since 1947

In addition to our thermoforming capabilities Polo Custom Products has the ability to design and procure non-core components. Examples include injection molded or blow molded trays and tubs, metal stamped brackets, CNC machined parts, specialty packaging and others.

We are all you need.

Turn to us, we are one of the best thermoforming companies able to manufacture domestically, nearshore, and offshore.