What We Do
Custom Sewing Solutions for OEMs
In a world where precision and quality are paramount, the expertise of industrial sewing contractors is essential to creating reliable and safe products for a wide range of industries. While many companies may sew their own products or create simple sewn items local, manufacturing custom products for Original Equipment Manufacturers (OEMs) in high-stakes sectors like medical, fire & safety, industrial, and defense requires a level of skill, experience, and specialized resources that only an industrial sewing contractor like Polo Custom Products can provide.
For over 75 years, Polo has been a trusted partner for OEM contract sewing services, supplying custom sewn solutions for a wide variety of critical applications. From medical devices to fire and safety gear, from military protective equipment to industrial components, Polo has earned its reputation as a leader in the industrial sewing space.
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Industrial Sewing: The Key to Customization and Safety
Industrial sewing is a complex process some may not understand. It involves a range of specialized techniques and materials to produce custom products that meet specific, high-performance requirements. For industries where safety and functionality are non-negotiable, it’s crucial that every sewn product be tailored to the unique needs of the client. Polo has a reputation of excellence as we are Berry Complaint and completely up to date on the highest ISO certifications possible. Below, we explore three fundamental aspects of the industrial sewing process that are essential for producing high-quality, custom sewn products: specialty materials, individualized products, and prioritized safety.
Specialty Materials: The Foundation of a Reliable Product
When it comes to custom sewn products, choosing the right material is a critical step in the process. Each project requires its own specific set of materials to meet the specifications and safety standards demanded by the partner. Custom sewing contractors, like Polo, not only understand the importance of selecting the proper material but also have established relationships with suppliers worldwide to source the best materials for the job. We have over 100 years of experience within our supply chain team that aids in the process of supplier communication and performance.
From durable vinyl and nylon to high-performance fabrics like Kevlar®, Nomex®, and PBI, Polo have access to an array of specialized materials designed to withstand the harshest environments and toughest situations. These materials are often formulated to meet specific needs, such as water resistance, chemical resistance, UV protection, puncture resistance, and cold crack resistance.
At Polo, our global network of trusted suppliers ensures that we can meet your material specifications no matter how unique or challenging they may be. Our Product Development & Engineering resources enable us to source specialized films, flexible fabrics, and even flame-resistant or impact-resistant materials to enhance the functionality and safety of the final product.
Individualized Products: Tailored to Your Needs
Every product manufactured by Polo is unique. Unlike mass-market items, custom sewn products are designed to meet the specific needs of the end user, often professionals working in demanding and high-risk fields such as Medical, Fire & Safety, Government, and Industrial sectors. These industries require gear that not only functions well but also enhance performance, durability, and comfort.
Our team of experts works closely with OEMs to design, engineer, and develop custom sewn solutions. Whether it’s a custom a ventricular assist device, a chemical protective patient wrap, or specialized SCBA shoulder and lumbar support harnesses, we take the time to understand your exact needs. We collaborate with our team of professionals to design products that align with customer insights and real-world experience, resulting in solutions that make jobs safer.
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A Legacy of Excellence: Over 75 Years of OEM Custom Sewing Services
Polo Custom Products has been an industry leader for over seven decades, offering over 100 years of combined experience in designing, engineering, and manufacturing sewn products. Our team has worked with nationally recognized OEMs across a wide array of different industries.
With our U.S.-based facilities spanning over 125,000 Sq ft manufacturing floor as well as over 100,000Sq ft warehouse space and 5 additional global production partners. We have the ability to meet a broad spectrum of customer needs, from small, high-precision orders to larger volume, price-sensitive manufacturing runs. No matter where you are located, Polo has the capabilities to serve your needs.
Why Choose Polo Custom Products?
Polo offers more than just OEM contract sewing services. We are the standard for Sewing, Sealing and Thermoforming manufacturing. We bring expertise, innovative solutions, and a global network to help you develop the custom products that your customers rely on. From the design and engineering processes to product development and manufacturing, we manage every aspect, allowing you to focus on what matters most: your core business.
We specialize in manufacturing a wide range of sewn products, including:
- Custom carrying bags and belt pouch assemblies
- SCBA shoulder and lumbar support harnesses
- Sensitive equipment carrying cases
- Ventricular assist devices
- Chemical protective patient wraps (for the U.S. Department of Defense)
- And more…
Interested in learning more about our capabilities? Click below for further information!
Get Started with Polo Custom Products Today
To get started on your next custom sewn product project. Let us put our expertise to work for you! Contact Us for general inquires or Request a Quote Today!
Frequently Asked Questions
What is Custom Sewing?
Custom sewing at Polo Custom Products is personalized sewing solutions tailored to fit customer needs. Polo specializes in sewing products to meet the customers unique designs.
We work closely with our customers to source specialized materials and integrate quality into every stage of the product, while maintaining cost efficiency.
What Types of Products Can You Create?
Polo has a long history of producing a diverse range of sewn goods and continues to be committed to exploring new opportunities.
We have produced wearable defibrillator vests, safety harnesses, firefighter tank covers, shoulder/lumbar pads, curtain dividers, motorcycle backrests, saddlebags, , and thermoformed cases.
This is a small list of the varied products Polo has sewn over the years.
What Materials Do You Work With?
Polo uses a variety of materials with different thicknesses and weights. Ex: lightweight nylons, polyester, spandex, nonwovens, canvas, expanded/supported vinyls, PVC, leather, Kevlar and Nomex to name a few.
We use a variety of foams, crosslink polyethylene, EVA, urethane, and neoprene.
Welting and binding are used to finish seams.
Variety of webbings are used, such as: Nomex, Kevlar, polyester, polypropylene, cotton and nylon.
Many different types of hardware such as: zippers, snaps and grommets, snaphooks and buckles.
If we do not have a material in inventory, Polo’s Supply Chain will source the specialized materials.
Can I Provide My Own Design?
Yes, we welcome your own design ideas. We’ve successfully worked from a variety of formats including , brainstormed ideas, hand-drawn sketches, mock prototypes, and blueprints. The design team will review design ideas and provide recommendations focused on cost-saving opportunities and production efficiency.
What is the Minimum Order Quantity?
MOQ varies by project and is determined based on production volumes, overall revenue, material minimums, and associated material liability.
MOQ would be conveyed once a quote is created.
How Long Does the Production Process Take?
Several factors influence the duration of the production process, and we will review these during a touchpoint to ensure your needs are met.
Do You Offer Prototyping Services?
Yes we do offer prototype services. These services are through Polo’s Product Development department, made up of Engineers and Designers.
This includes sampling, patterns, necessary tooling and programming for specialized stitch patterns.
A non-recurring engineering (NRE) fee applies, which is based on the time required for development.
What Quality Assurance Measures Are in Place?
Polo Custom Products adheres to the ISO 9001:2015 for general quality management and ISO 13485:2016 for medical device manufacturing.
We are also FDA QSR 21 CFR part 820 for compliance with FDA regulations.
Quality is integrated throughout the product lifecycle from design to delivery.
Advanced Product Quality Planning (APQP) process includes early involvement of quality teams during product and process design.
This includes dedicated personnel supporting quality planning until manufacturing launch.
Ongoing quality support during production and post-shipment.
During production, in-process and final testing is performed.
For tests beyond in-house capabilities, Polo collaborates with certified external labs.
Each manufacturing location has a dedicated quality team responsible for continuous inspections, process audits, and final product verification.
What We Do
Custom Sewn Since 1947
In addition to our sewing capabilities, Polo Custom Products has the ability to design and procure non-core components that work in conjunction with a sewn component. Examples include injection molded or blow molded trays and tubs, metal stamped brackets, CNC machined parts, specialty packaging and others.
We're all you need.
Turn to us, we’re one of the best contract sewing companies that specializes in custom industrial sewing.