• Design. Engineer. Manufacture.

Oxygen Mask & Demonstrator Bags

Learn how Polo Custom Products partnered with one of the world’s leading aviation OEMs to take a complex product from initial concept through full-scale production. Through advanced manufacturing expertise, scalable production capabilities, and a commitment to quality, Polo successfully supported rapid growth demands that few suppliers in the industry could achieve. This proven ability to scale and deliver consistently is why Polo continues to be a trusted manufacturing partner for this program.

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oxygen mask application.

Device Description

This aviation emergency oxygen mask system is designed to provide supplemental oxygen to passengers during in-flight cabin pressure loss or emergency decompression events. The system consists of a lightweight molded oxygen mask, flexible tubing assemblies, elastic retention components, and precision-sewn soft goods engineered for durability, comfort, and rapid deployment. Integrated into commercial aircraft cabin safety systems worldwide, these assemblies are manufactured to meet aerospace quality, reliability, and performance standards.

Customer Situation

The project required a more durable and cost-effective demonstrator bag solution for flight attendant safety operations. The existing product lacked long-term durability and created unnecessary manufacturing costs. The customer also needed a manufacturing partner capable of scaling production volumes while maintaining quality requirements outside of a clean-room environment.

Solution

Polo Custom Products partnered with the customer to engineer and manufacture a high-performance demonstrator bag solution that improved durability, reduced overall costs, and validated that a non-clean-room manufacturing process could successfully meet all application requirements. What began as a targeted cost and performance improvement initiative has since evolved into a long-term manufacturing partnership supporting millions of units globally with continued growth opportunities ahead.

IMPACT

Polo Custom Products supports the production of aviation oxygen mask systems used on commercial/personal aircraft worldwide, helping improve passenger safety during in-flight emergencies. Polo helps ensure reliable life-saving equipment is available across global fleets every day.

Trust Built on Industry Knowledge and First-Hand Experience

"As an OEM with a very specific set of requirements, Polo was the right manufacturing partner to help us go one step at a time and bring our product to market. Their engineering expertise and commitment to quality have been critical — now more than ever, the quality and reliability of the product is key for our customers to adopt it. Polo's ability to adapt to our evolving needs has been impressive."

— Polo Custom Products

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